BXJ-1 Portable on-site metallographic microscope

产品描述

The portable metallographic microscope, with its built-in vertical illumination light source, can be easily used on site to identify the microstructure of various metals and alloys when it is not possible to make samples. A microscope suitable for metallographic examination and failure analysis of various large workpieces on site. It does not require cutting and sampling, but directly grinds and polishes the workpiece to ensure its integrity Portable metallographic microscopes are suitable for industries such as aviation manufacturing, mechanical manufacturing, vehicle manufacturing, boiler and pressure vessel manufacturing and inspection, petrochemicals, railways, shipbuilding, power plants, power stations, equipment installation, large molds, safety testing, quality supervision, physical and chemical laboratories, etc. It can also be widely used in factories and laboratories for the identification of casting quality, raw material inspection, or research and analysis of metallographic structure after material processing.

Magnetic Base：
The microscope base is equipped with a magnetic suction seat, which is directly attached to the workpiece for on-site metallographic examination of the microstructure. Gear type XY axis mobile platform ensures that it does not slide down horizontally on its own.

Lighting System：
Equipped with 6V3W LED lighting and rechargeable lithium battery.

Compact and precise optical instrument：
The device is compact and lightweight, paired with a portable aluminum alloy packaging box, making it easy to carry and test on site.

On site metallographic sample preparation matching (optional)：
The angle grinder, together with sandpaper, wool felt and diamond spray polishing agent, is used for on-site sample preparation. The operation is simple and fast.

On site metallographic image analysis and imaging system (optional)

Configure FMIA2023 genuine metallographic analysis system and WiFi wireless camera to achieve functions such as on-site image acquisition, metallographic structure analysis, and metallographic detection report generation.

Technical parameters of portable metallographic microscope：

Standard host configuration			Whole machine model
component	specifications		BXJ-1
optical system	Limited distance chromatic aberration correction optical system		●
observing tube	Monocular observation tube.		●
eyepiece	Wide field of view WF10X (Φ 18mm)		●
objective	Long distance flat field achromatic objective lens：PL L 10X/0.25  WD8.8mm		●
	Long distance flat field achromatic objective lens：PL L 40X/0.6   WD3.73mm		●
Lighting System	6V3W LED Lamp illumination, rechargeable lithium battery		●
base	X-Y Magnetic base, fast non-magnetic base		●
Optional configuration
Scheme 1	Portable metallographic microscope standard host		O
	FMIA2023 Genuine metallographic analysis software
	500 Ten megapixel Sony chip camera device
	0.5XAdapt mirror interface
	High precision micrometer
Scheme 2	Portable metallographic microscope standard host		O
	FMIA2023 Genuine metallographic analysis software
	WIFI camera
	1X Adapt mirror interface
	High precision micrometer
sample preparation equipment	Bosch angle grinder, Bosch special carrying case, sandpaper, wool felt, diamond polishing agent, etc		O

Note: "●" is the standard configuration; 'O' is an optional item

FMIA2023 Introduction to genuine metallographic analysis software
The FMIA2023 metallographic image analysis software system is developed by our company based on the current needs of casting enterprises, automotive parts enterprises, heat treatment enterprises, bearing steel industry, power system industry, railway parts industry, and various related testing companies for metallographic testing, in order to improve product qualification rate and assist in the improvement of laboratory inspection level. We collected the opinions of experts and teachers from various industries to develop this FMIA2023 metallographic image analysis software system.
The software system national standard library contains 150 categories and approximately 700 commonly used sub modules, which basically cover commonly used metallographic standards and meet the requirements of metallographic analysis and inspection in the vast majority of units. Specify open related categories according to the needs of different industries to meet industry testing requirements. Lifetime free access to all modules and lifetime free upgrade of standards.
Given the continuous increase in new materials and imported grade materials, materials and evaluation standards that have not yet been entered into the software can be customized and entered.
Software installation is more intuitive and concise
The new software installation, registration, and calibration guidance mode is simple and clear, and can be completed through default prompts.
Genuine Software Assurance System
After the software installation is completed, the first step is to activate the genuine software, followed by registering the computer hardware ID to ensure the legitimate rights and interests of the customer.
Requirement standards can be customized
In addition to the standard testing module, customized testing modules can be customized according to customer needs, such as enterprise standards, special industry standards, etc.
Quick entry for 7 major inspection categories
Quick entry to 7 major categories of statistical production: grain size, non-metallic inclusions, microstructure of steel, decarburization layer analysis, gray iron, ductile iron, carbon steel spheroidization, etc., plus a metallographic teaching.
The report template can be modified
We can customize report templates for different enterprises.
Genuine software can be upgraded
According to the implementation time of the National Standardization Committee standards, free software upgrades will be carried out.
Widely applicable to computer systems
This software can be installed and run on Windows 7 and Windows 10

Sample production and operation steps:
Operation steps: Implement according to the metallographic sample preparation requirements of GB/T13298-2015.
Preprocessing: Use an "angle grinder" to roughly grind the metallographic parts that need to be tested with an angle grinder grinding wheel: remove the oxide scale and perform surface treatment.

Rough grinding: Use an "angle grinder" to replace sandpaper and perform rough and fine grinding on the pre treated parts according to the particle size from coarse to fine for the detection test;

Sample polishing: Sample polishing: Use an "angle grinder" to replace the finely ground area with a polishing wool felt, spray diamond polishing agent onto the finely ground area, and polish the sample with wool felt.

Metallographic testing: Polish the workpiece into a mirror surface, and perform metallographic corrosion on the workpiece according to the metallographic corrosion method of the material. Place the corroded sample in a portable metallographic microscope to observe the metallographic structure.

Packing list for portable metallographic microscope: